Course: Rubber Processes

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Course title Rubber Processes
Course code TUVI/TK8PG
Organizational form of instruction Lecture + Lesson
Level of course Master
Year of study not specified
Semester Summer
Number of ECTS credits 5
Language of instruction Czech
Status of course Compulsory
Form of instruction Face-to-face
Work placements This is not an internship
Recommended optional programme components None
Lecturer(s)
  • Měřínská Dagmar, prof. Ing. Ph.D.
  • Zádrapa Petr, Ing. Ph.D.
Course content
1. Basic terms of rubber technology and processing. 2. Natural rubbers and other rubber raw materials. 3. Composition of natural rubber blends, material flow in the rubber items production. 4. Preparation of natural rubber blends, blending, properties of natural rubber blends. 5. Preparation of semi-finished products, pressing, extrusion, rolling, layering. 6. Stiffeners and supporting materials. 7. Processing of semi-finished products. 8. Vulcanization of natural rubber blends. 9. Physical properties of vulcanized materials. 10. Chemical properties of vulcanized materials. 11. Rubber items production. 12. Machinery in the rubber industry. 13. Vulcanized materials corrosion. 14. Rubber waste processing.

Learning activities and teaching methods
Lecturing, Demonstration, Simple experiments
  • Preparation for examination - 120 hours per semester
prerequisite
Knowledge
Demonstrate basic knowledge of applied physics, mathematics, chemistry, processing processes and economics.
Demonstrate basic knowledge of applied physics, mathematics, chemistry, processing processes and economics.
Define the basic groups of polymers.
Define the basic groups of polymers.
Explain the position of elastomers and their basic properties.
Explain the position of elastomers and their basic properties.
Explain the concepts of conformation, cis and trans.
Explain the concepts of conformation, cis and trans.
Deduce the influence of the chain structure on the basic properties.
Deduce the influence of the chain structure on the basic properties.
Explain the basic differences between elastomers, thermoplastics and reactive plastics.
Explain the basic differences between elastomers, thermoplastics and reactive plastics.
List examples of polymers from individual groups.
List examples of polymers from individual groups.
Describe in general the properties of polymers resulting from their structure.
Describe in general the properties of polymers resulting from their structure.
Describe the basic behavior of polymers as a dependence on temperature and various shear deformations.
Describe the basic behavior of polymers as a dependence on temperature and various shear deformations.
Skills
Demonstrate the behavior of polymers during temperature changes.
Demonstrate the behavior of polymers during temperature changes.
Illustrate the behavior of different types of polymers under different types of stress.
Illustrate the behavior of different types of polymers under different types of stress.
Apply knowledge of structure to the choice of practical use.
Apply knowledge of structure to the choice of practical use.
Discuss the problems of basic production technologies in the polymer industry.
Discuss the problems of basic production technologies in the polymer industry.
learning outcomes
Knowledge
recognizes the basic polymer properties of rubber materials and their position in the technological classification of polymers
recognizes the basic polymer properties of rubber materials and their position in the technological classification of polymers
can summarize the chemical structure, molecular properties, physical/chemical properties and areas of use of the main types of rubbers/rubbers
can summarize the chemical structure, molecular properties, physical/chemical properties and areas of use of the main types of rubbers/rubbers
has an idea of oil/fuel resistance, ozone resistance and suitable vulcanization systems of rubber by considering its chemical structure
has an idea of oil/fuel resistance, ozone resistance and suitable vulcanization systems of rubber by considering its chemical structure
can describe the process of vulcanization, the types of vulcanization and the properties given by vulcanization
can describe the process of vulcanization, the types of vulcanization and the properties given by vulcanization
can explain the process of preparing a rubber mixture, composition, method of preparation
can explain the process of preparing a rubber mixture, composition, method of preparation
can outline the processes taking place during the transformation of rubber into individual types of products
can outline the processes taking place during the transformation of rubber into individual types of products
describes the technologies used for the production of individual rubber semi-finished products and products
describes the technologies used for the production of individual rubber semi-finished products and products
describes and characterizes ready-made manufacturing processes for pneumatics, hoses, conveyor belts and V-belts
describes and characterizes ready-made manufacturing processes for pneumatics, hoses, conveyor belts and V-belts
Skills
is able to calculate the necessary vulcanization values from the torque and time on the vulcanization curve
is able to calculate the necessary vulcanization values from the torque and time on the vulcanization curve
calculates compound recipes, estimates composition and dosage according to requirements for rubber properties and knows the effect of individual additives related to rubber compounds
calculates compound recipes, estimates composition and dosage according to requirements for rubber properties and knows the effect of individual additives related to rubber compounds
can choose the right technology and procedure for the production of individual rubber semi-finished products and products
can choose the right technology and procedure for the production of individual rubber semi-finished products and products
can choose the correct ready-made method for the production of tires, hoses, conveyor belts and V-belts
can choose the correct ready-made method for the production of tires, hoses, conveyor belts and V-belts
analyzes various factors that affect the quality of rubber products, including raw material selection, processing conditions, and test methods.
analyzes various factors that affect the quality of rubber products, including raw material selection, processing conditions, and test methods.
evaluates the environmental impact of rubber processing, including chemical and energy use, and identify strategies to minimize this impact
evaluates the environmental impact of rubber processing, including chemical and energy use, and identify strategies to minimize this impact
teaching methods
Knowledge
Lecturing
Lecturing
Demonstration
Demonstration
Skills
Simple experiments
Simple experiments
Practice exercises
Practice exercises
assessment methods
Knowledge
Grade (Using a grade system)
Grade (Using a grade system)
Oral examination
Oral examination
Analysis of works made by the student (Technical products)
Written examination
Written examination
Analysis of works made by the student (Technical products)
Recommended literature
  • MALAYSIAN RUBBER PRODUCERS RESEARCH ASSOCIATION. The Natural Rubber Formulary and Property Index.. Hertford, 1984. ISBN 0-9504401-3-2.
  • DICK, J.S., ANNICELLI, R.A. Rubber Technology: Compounding and Testing for Performance. 2nd Ed.. Munich: Hanser Publishers, 2009. ISBN 9781628703153.
  • Ducháček, Vratislav. Polymery : výroba, vlastnosti, zpracování, použití. Vyd. 2., přeprac. Praha : Vydavatelství VŠCHT, 2006. ISBN 80-7080-617-6.
  • DVOŘÁK, Z., HNÁTKOVÁ, E. Zpracovatelské procesy gumárenské. Elektronická skripta.. Zlín: UTB, 2016.
  • ERMAN, B., MARK, J.E., ROLAND, C.M. The Science and Technology of Rubber. 4th Ed.. Amsterdam: Elsevier/AP, 2013. ISBN 978-0-12-394584-6.
  • Maňas, M., Tomis, F., Helštýn, J. Výrobní stroje a zařízení: gumárenské a plastikářské stroje. Brno, 1987.


Study plans that include the course
Faculty Study plan (Version) Category of Branch/Specialization Recommended year of study Recommended semester