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Lecturer(s)
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Kubišová Milena, Ing. Ph.D.
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Bílek Ondřej, doc. Ing. Ph.D.
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Monka Peter Pavol, doc. Ing. Ph.D.
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Course content
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1. Foundry Technology Fundamentals: Physico-metallurgical principles of casting, properties of foundry materials (fluidity, castability, shrinkage). 2. Casting Production Process and Molding: Production of patterns, cores, and templates; technological allowances (drafts, machining allowances); molding materials (refractory base/sand, binder); and methods of sand compaction. 3. Methods of Casting into Molds: Characteristics of sand casting, lost pattern method, gravity die casting, centrifugal and continuous casting, high-pressure die casting, and squeeze casting (crystallization under pressure). 4. Fundamentals of Forming Theory: Physico-metallurgical principles of forming; classification by forming temperature (cold, hot) and force effect (static, dynamic). 5. Bulk Forming Technology: Open-die and impression-die forging, rolling (profiles, tubes), upsetting, extrusion, and wire drawing. 6. Sheet Metal Forming Technology: Shearing (nesting/blanking plan, material utilization ratio), bending (springback), deep drawing, spinning, and forming with non-rigid tools. 7. Theory of Conventional Machining: Kinematics of the cutting process (primary and secondary motions), geometry of the cutting tool (clearance, wedge, and rake angles), and the principle of chip formation. 8. Tool Materials and Cutting Conditions: Characteristics of tool materials (HSS, sintered carbides, ceramics, CBN, diamond), calculation of cutting conditions and forces, accompanying phenomena (heat, wear), and the function of process fluids. 9. Conventional Machining Methods and HSC: Technology of turning, milling, and drilling (including enlarging and reaming); principles and advantages of High-Speed Cutting (HSC/HSM). 10. Abrasive Machining Methods: Theory and methods of grinding (high-speed, centerless, plunge-cut); characteristics of grinding tools (abrasive, bond, hardness, structure) and their dressing. 11. Finishing Technologies and Surface Quality: Principles of honing, lapping, superfinishing, polishing, and abrasive blasting (surface hardening); achievable qualitative parameters (IT, Ra). 12. Unconventional Manufacturing Methods: Characterization of principles, applications, and efficiency of WJC/AWJC (water jet), EDM/WEDM (electrical discharge), LBM (laser), CHM (chemical machining), and ultrasonic processes. 13. Joining Technologies: Permanent joints - riveting; principles and methods of welding (arc, resistance, flame, pressure, beam); soldering and gluing; surface preparation (pre-processing) and joint strength.
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Learning activities and teaching methods
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Monologic (Exposition, lecture, briefing), Methods for working with texts (Textbook, book), Methods for written tasks (e.g. comprehensive exams, written tests)
- Participation in classes
- 52 hours per semester
- Preparation for course credit
- 17 hours per semester
- Home preparation for classes
- 17 hours per semester
- Preparation for examination
- 39 hours per semester
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| prerequisite |
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| Knowledge |
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| Understanding the physical processes on which the operation of individual technological equipment and technological processes is based is a basic prerequisite for successful completion of a master's degree in Industrial Engineering. Basic knowledge and principles used in the most important production technologies that FaME graduates will encounter in practical life. |
| Understanding the physical processes on which the operation of individual technological equipment and technological processes is based is a basic prerequisite for successful completion of a master's degree in Industrial Engineering. Basic knowledge and principles used in the most important production technologies that FaME graduates will encounter in practical life. |
| learning outcomes |
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| A very good overview of the basic know-how that forms the basis of our industrial company. Ability to apply this knowledge in all related subjects, which from various perspectives address the issue of monitoring, organizing and managing all aspects of production activities. A properly completed course will enable graduates who find employment in production organizations a comprehensive view of technical practice, which is the basis of activity and the reason for the existence of each such organization. |
| A very good overview of the basic know-how that forms the basis of our industrial company. Ability to apply this knowledge in all related subjects, which from various perspectives address the issue of monitoring, organizing and managing all aspects of production activities. A properly completed course will enable graduates who find employment in production organizations a comprehensive view of technical practice, which is the basis of activity and the reason for the existence of each such organization. |
| define sub-manufacturing technologies in the context of an industrial firm |
| define sub-manufacturing technologies in the context of an industrial firm |
| to comprehensively describe the production process and related issues with direct relation to technical practice |
| to comprehensively describe the production process and related issues with direct relation to technical practice |
| characterize the basic technological approaches for individual technologies and production methods |
| characterize the basic technological approaches for individual technologies and production methods |
| describe the essence of basic machining technologies (conventional, CNC, non-conventional), forming and foundry |
| describe the essence of basic machining technologies (conventional, CNC, non-conventional), forming and foundry |
| characterize the specified conditions and basic calculations related to partial production technologies |
| characterize the specified conditions and basic calculations related to partial production technologies |
| Skills |
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| evaluate the production process with respect to the specified input requirements |
| evaluate the production process with respect to the specified input requirements |
| decide on the appropriate application of production technology |
| decide on the appropriate application of production technology |
| correctly design and determine the efficiency of the production process |
| correctly design and determine the efficiency of the production process |
| establish the necessary production conditions |
| establish the necessary production conditions |
| classify and select sub-production technologies with regard to their profitability |
| classify and select sub-production technologies with regard to their profitability |
| evaluate the production process with regard to its economy |
| evaluate the production process with regard to its economy |
| teaching methods |
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| Knowledge |
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| Monologic (Exposition, lecture, briefing) |
| Monologic (Exposition, lecture, briefing) |
| Methods for working with texts (Textbook, book) |
| Methods for working with texts (Textbook, book) |
| Methods for written tasks (e.g. comprehensive exams, written tests) |
| Methods for written tasks (e.g. comprehensive exams, written tests) |
| assessment methods |
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| Written examination |
| Oral examination |
| Analysis of the student's performance |
| Written examination |
| Analysis of the student's performance |
| Oral examination |
| Grade (Using a grade system) |
| Grade (Using a grade system) |
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Recommended literature
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AB SANDVIK COROMANT - SANDVIK CZ s.r.o. Příručka obrábění - Kniha pro praktiky. Praha, Scientia, s.r.o, 1997. ISBN 91-97 22 99-4-6.
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BÍLEK, O., LUKOVICS, I. Výrobní inženýrství a technologie. 173 s.. Zlín: UTB, 2014. ISBN 978-80-7454-471-2.
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DVOŘÁK, M., GAJDOŠ, F., NOVOTNÝ, K. Technologie tváření: plošné a objemové tváření. Učební texty vysokých škol. 5. vyd.. Brno: CERM, 2013. ISBN 978-80-214-4747-9.
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HOSFORD, W. F., CADDEL, M. R. Metal Forming: Mechanics and Metalurgy. New York: Cambridge University Press, 2007.
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KOCMAN, K., PROKOP, J. Technologie obrábění. Brno: Akademické nakladatelství CERM, s.r.o., 2005. ISBN 80-214-3068-0.
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KOCMAN,K. Speciální technologie ? obrábění. CERM s.r.o. Brno, 2004. ISBN 80-214-2562-8.
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ROUČKA, J. Metalurgie neželezných slitin. Brno: Akademické nakladatelství CERM, s.r.o., 2004.
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SHAW, M.C. Metal Cutting Principles. Oxford University Press, 2005. ISBN 0-19-514206-3.
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TLUSTY, J. Manufacturing Process and Equipment. Prentice Hall, 1999. ISBN 10-0201498650.
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